Specialization Course in

Multiphysics Simulation for EV and FCEV Design

Course Overview:

This course provides learners with a comprehensive understanding of Multiphysics simulation applied to electric vehicles (EVs) and fuel cell electric vehicles (FCEVs). The program covers finite element analysis (FEA), computer-aided engineering (CAE), computational fluid dynamics (CFD), structural and dynamic analysis, battery modeling, and thermal integration. Participants gain hands-on experience with industry-standard tools and real-world case studies, enabling them to simulate, optimize, and validate EV and FCEV components and systems, ensuring performance, safety, and efficiency across multiple disciplines.

Course Objectives:

Apply FEA and CAE tools for structural and performance analysis of EV/FCEV components.


Model and simulate dynamic behavior, crashworthiness, and fatigue.


Use CFD for aerodynamic and thermal analysis.


Simulate battery performance and thermal behavior.

Integrate thermal systems and hydrogen fuel cells into vehicle architecture.

Course Modules


Module 1 – FEA and CAE

Basics of FEA and CAE tools (ANSYS, Abaqus)

Applications in BEV and FCEV design

Structural analysis: stress, strain, deformation

Hands-on simulation and case studies

Detailed modeling of vehicle assemblies

Material behavior (composites, metals)

Dynamic analysis and optimization

Simulation validation and industry case studies

Crashworthiness and safety analysis

Fatigue and durability under cyclical loading

Hands-on dynamic simulation projects

Aerodynamic analysis: drag, lift, airflow

Thermal management in BEVs and FCEVs

Battery performance and thermal simulation

CFD projects and case studies

Thermal optimization for EVs and FCEVs

Fuel cell basics and integration

Simulation of thermal and fuel cell systems

System-level integration and case studies

Target Industry Profiles

CAE/FEA Simulation Engineers


Battery and Thermal System Designers


CFD Analysts

Crash and Safety Engineers


Fuel Cell Integration Specialists


EV/FCEV R&D and Testing Teams