Certificate Course in

EV Mechanical Design, Development & Analysis

Duration – 45 Hours   Hybrid Learning
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Course Overview

The course focuses on many areas of electric vehicle design and simulation utilising software such as MATLAB, SolidWorks and ANSYS. It gives an overview of the MATLAB environment, including syntax, variables, commands, etc. It also covers the creation of SIMULINK models for vehicle units, the use of Advisor and the QSS toolbox and the use of QSS-based vehicle control. This course covers the architecture, components and thermal management of an electric vehicle powertrain.

Specialization Stack Objectives

To understand the basic syntax, variables, commands, M-files, types, operators, decision-making, loops, vectors, matrices, arrays, etc and programming EV systems in MATLAB


To analyse EV powertrain components in SolidWorks and use ANSYS for further analysis


To design and model a multi-level inverter, solar PV-based charger, DC-DC converter, motor controller, battery management system and Li-ion battery pack using MATLAB

To understand the importance of thermal management in EV powertrains and apply MATLAB for modelling and simulating thermal management systems

Course Modules


Module 1 – Essentials for Designing and Simulation Using MATLAB

Overview & environment

Basic syntax, variables & commands

Commands, M-files & types

Operators, decision making & loops

Vectors, matrix and arrays

Colon notation and numbers

Strings and functions

Numbers, plotting and graphics

Algebra, calculus, differential, & integration

Polynomials & transforms

Programming EV systems in MATLAB

Simulink & fitting

Developing SIMULINK models for vehicle units

Advisor and QSS Toolbox

QSS based vehicle control

DC motor characteristics

Induction motor characteristics

Simulink model to calculate vehicle configuration

Multi-level inverter design and modelling

Solar PV based charger

DC-DC converter

Motor controller design

Battery management system modelling

Modeling of Li-ion battery pack using MATLAB

Introduction to EV powertrain

Overview, architecture, and components of EV powertrain

Thermal management of EV powertrain

Modeling and simulation of EV powertrain components in MATLAB

Modeling and analysis of EV powertrain components in SolidWorks

Analysis of EV powertrain components in ANSYS

Case study on powertrain of existing models

Projects & Case Studies

  • Electric 4W Powertrain Modelling

  • Battery Thermal Modelling Using MATLAB And ANSYS

  • Controller Developing For An EV System

Target Industry Job Profiles

Battery Pack Design Engineer


Electric Vehicle Powertrain Engineer


Electric Vehicle Mechanical Design Engineer


EV Controller Design Engineer

Battery Management System Engineer


EV Thermal Management Engineer


Electric Vehicle Manufacturing Engineer