Certificate Course in
EV FEA Analysis
Duration – 45 Hours Hybrid Learning
Course Overview
This course covers the theory of finite element analysis/computer-aided engineering (FEA/CAE) and introduces Altair Hypermesh software. Learners will learn to create and modify geometry, clean up and defeature geometry and perform 2D and 3D meshing. This course introduces learners to Abaqus software and its application in FEA/CAE analysis for EV engineering. The course covers simple modelling, material creation, assembly creation, load and boundary conditions, mesh generation and result visualization. Students will learn to perform modal, linear static, buckling, heat transfer, non-linear, dynamic, impact and time-dependent load analysis, as well as CFD simulations using various software. This course will equip learners with the skills and knowledge to design and develop advanced EV and ensure their structural integrity, safety and efficiency.
Specialization Stack Objectives
To understand the theory of finite element analysis/computer-aided engineering (FEA/CAE)
To understand the fundamentals of stress analysis and the features and applications of Abaqus software in different industries
To use Altair Hypermesh software to create and modify geometry, clean up and defeature geometry and perform 2D and 3D meshing
To perform linear static and buckling analysis, heat transfer analysis, nonlinear analysis, dynamic simulation, impact analysis and time-dependent load analysis using Abaqus software
To explore various case studies using ANSYS Fluent software
Course Modules
Theory of FEA/CAE
Introduction to hypermesh
Creating and modifying geometry
Geometry clean-up and defeature
Introduction to 2D meshing
Introduction to 3D meshing
Element quality
Mesh edit
Introduction to plastic meshing
Introduction to 1D meshing
Modal analysis
Linear static analysis
Buckling analysis
Connectors
Introduction to abaqus software
Fundamentals of FEA-stress
About abaqus software-features
Applications of abaqus software in different industries
Simple modeling in abaqus software
Create material and create assembly
Create steps,loads,boundary conditions
Generate mesh, result visualization, 1-D analysis
Linear static analysis and linear buckling analysis
Heat transfer analysis
Non-linear analysis
Dynamic simulation-modal analysis
Impact analysis
Time dependent load analysis
Basics of finite-element analysis (FEA) along with ANSYS tool and Software Interface
Essential mechanical and electrical properties of materials
Various case studies on ANSYS mechanical
Basics of computational fluid dynamics (CFD)
Various case studies on ANSYS fluent
Simulation of battery thermal management in EV
Vibration and fatigue analysis of battery pack
Simulation of structural integrity for motor mount
Thermal analysis of liquid cooled radiator
CFD study of external cooling mechanism for battery pack
Projects & Case Studies
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Structural analysis of EV components using the hypermesh tool
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Fuel cell simulation and analysis
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Design and implementation of a secure communication protocol: design and implement a secure communication protocol for an automotive system
Target Industry Job Profiles
EV Structural Analysis Engineer
FEA/CAE Analyst for EV Components
EV Design Engineer (using FEA tools)
EV Mechanical Engineer with FEA expertise
EV Thermal Analysis Engineer (using FEA/CFD tools)
EV Vibration and Fatigue Analyst
Battery Pack Structural Analyst
Electric Motor Structural Analyst
Computational Fluid Dynamics Engineer for EV components
EV System Integration Engineer (with FEA/CAE knowledge)